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Flat ,th Building Tulsidham Complex, SV Road , Thane W Mobile: + EMAIL: / OBJECTIVE To work in a challenging environment with an aim to optimize the contemporary methodology so that the quality and services of the final product is at par with the global demand. SYNOPSIS A Mechanical Engineer from Jorhat Engineering College, Assam passed out in with .% aggregate and presently pursuing Post Graduate Diploma in Supply Chain Management PGDSCM from Welingkar Institute, Mumbai. He received the best performer and certificate of appreciation award from two leading engineering companies ABB and Siemens within the first years of his work experience. He is presently having years hands on experience as on date in the field of Production, Purchase, Logistics and Spares Order Management and SCM Tools for process optimization. ORGANIZATIONAL EXPERIENCE
Company Name: Siemens Ltd Oct till date Designation: Senior Executive Function: Procurement and Production Logistics and Spares Order Management Working with SIEMENS LTD, Mumbai, Kalwa location as Head Production and Procurement Logistics for Traction Motors Department. This division started its inhouse production operation in August . I joined Siemens as Executive Procurement and Production Logistics in Oct .This division supplies Electrical Multiple Unit Traction Motors and Traction drives to Indian Railways, which includes among the latest modernization project for up gradation of Mumbai local suburban trains and Diesel Electric Locomotives with the new age Siemens designed rakes. My main responsibilities under this function include: Procurement Logistics: . Responsible for overall procurement of all parts required for production of Traction Motors and mechanical Drive Parts like steel raw materials for processing at vendor&;s end , Gears and Pinions, Bearings, Insulation materials, copper, hardware, auxiliary items, castings and machined parts from India and abroad. . Responsible for providing the forecast for materials which has high lead times both for imported and local vendors. . Responsible for implementing effective source tools at supplier&;s end so that manual transactions are avoided and best practice sharing systems are implemented. . Initiating Purchase activity on receipt of authorized Procurement Advices for services /sub contract work which includes machining jobs, installation and fitment of various engineering equipments, electroplating of terminals links, stress relieving jobs and insulation work. . Placement of purchase orders in line with annual rate contracts and processing of purchase proposals. . Monitoring and evaluating supplier&;s performance with respect to Engineering Support, Reliability , Delivery Commitment, Meeting Delivery Schedule, Relationship with other vendors / sub vendors, Financial strength with the help of SAP Tools. . Coordinating internally with respective departments and externally with suppliers to resolve problems encountered. . Supplier payment coordination, projecting cash flow to maintain business unit&;s cash flow. . Coordination with Freight Forwarders and Clearing Agents so that the components are available within the minimum possible lead time.
Production Logistics: . Responsible for reviewing the indent / sales order and creating requirements in the form of Demand Management in SAP System and making delivery commitment for the entire project based on the capacity calculations and other parameters and preparing the monthly plan as per the yearly targets keeping in view the project requirements. . Transmitting the plan to all concerned departments and monitoring the status on a daily basis to ensure that the targets are met. . Preparing the MIS report for the Manufacturing and Material status along with the reach and communicating to all concerned department enabling their production schedulers to plan accordingly. . Preparing the MIS report for the actual Delivery Plan against the committed plan for the top management that is shared between Siemens India and the parent factory at Germany. . Maintaining the Material Master Parameters of materials. . Follow up of materials and expediting as part of Logistics Management. . Maintaining appropriate inventory levels for raw materials, work in process and finished goods so that the turnover and inventory turns is maintained to the optimum. . Responsible for Customer Inspection of Drive Parts Coordination with Railways Inspector for the auxiliary mechanical bought in drive parts from abroad and locally and getting dispatch clearance for traction drives from Indian Railways. . Responsible for dispatch of goods, spare parts in India and abroad. . Single coordinating point for Siemens, Germany and Siemens, Factory Cornia, Spain for Traction Motor related logistics with regards to India Location. Spares Order Management: . Responsible for executing customer spares order starting from creating requirements in the system and responsible for procuring / producing the parts and delivery to end user. . Maintain the turnover of the unit in the fiscal year for spares requirement. Supply Chain Management Tools: Responsible for implementing sourcing project tools to simplify the process and bench marking procurement process as part of best practice sharing across all Siemens location worldwide. Some of the sourcing tools implemented are : . WEB EDI wherein our SAP system integrates with the supplier&;s system and delivery confirmations of the parts / products supplied by the vendor gets directly populated in the purchase order in the SAP System so that information regarding delivery schedule is known to all. . LISEK Measure for capturing the vendor delivery performance. . Transportation Model in SAP to take care of delivery confirmations for imported suppliers having sea/ air as the mode of transport with EX works condition. . Reduction in GIT cycle time by using effective techniques with the help of sea freight forwarders. . Developed KANBAN, Consignment and contract warehousing models so as to reduce inventory.
Company Name: ABB Ltd Sep till Sep Designation: Production Engineer Function: Production and Manufacturing Worked with ABB LTD, Vadodara location as Engineer Production and Manufacturing. This division started its operation in July . I joined ABB as Production and Manufacturing Engineer in Sep , I worked as a Production Engineer and apart from that I was also involved in the "Brown Field" project of capacity enhancement of H.V Machines Division.
My main responsibilities under that function Included: . Completely responsible for managing the production activities in the Winding Section of High Voltage Machines department with workforce. . Production Planning and Scheduling of Production targets. . Confirmation of whole production cycle activities in SAPPP Module. . Coordination with Design and Supply Chain Departments as well as with Vendors to ensure smooth flow of production. . To organize routine activities of Manufacturing as Work Instructions. . Analyses of plans/manufacturing operations vis a vis outsourcing of coils. . To analyze the rework involved in the process and to complete CAPA to avoid further recurrence. . Involve all operators for reduction in rework and rejection levels by their active participation and encouraging them for evolving new ideas to improve production levels. . Preparations of check sheets and its verifications for maintaining Quality Parameters to meet Customer Requirements. . To maintain spare lists of machinery and equipments and procure them so as to reduce breakdown to minimum. . Analysis of present capacity of the plant. . Accordingly, requirement generation for machinery and facilities required to upgrade the capacity.
Company Name: Garima Castings Pvt Ltd Oct till August Designation: Production Engineering. Function: Production. Employed with Garima Castings Pvt Ltd, Jaipur as Production Engineer Trainee from Oct till Aug .Garima Castings specializes in automobile and tractor components like flywheels, clutch and pressure plates, spindles, hubs which are in regular demand by OEM&;s as well as British, German and American markets. . Handling daytoday production and scheduling of production targets. . Monitoring the production targets and taking actions as and when necessary. SAP Experience Functional Knowledge and experience in PP & MM Module. SAPPP . . . . Creating requirements in system in the form of Demand Management. Creation of Material and maintaining MRP views and other parameters. Creation of Bill of material such as Single / multilevel BOM, Variant & Multiple BOM. Creation and maintenance of Routing, Rate routing by giving the sequence of Operations, allotting PRT tools, Components and trigger time for the specific operations. . Creation of Work Centers, defining capacity categories, assigning activity types, defining shift sequence and available capacity etc. . Conversion of Planned order into Production order / Purchase requisition. Release of production order after scheduling, Capacity Checks and material availability checks. . Partial / final confirmation of production order, Order information system, Settlement of production order, Goods issue, Goods receipt, Stock Overview, etc. SAPMM . Purchase Requisition Creation for cost center based items, assets and services. . Purchase Order creation for direct material procurement and indirect material procurement like cost center items, assets, services etc. . Preparation of subcontracting challans like F. . Taking the stock value report and stock analysis for inventory purpose.
Received "Certificate of Appreciation Merit Award" for the year for successfully completing the project GP on time for Indian Railways from Siemens, India Operations Drive Technologies Division. Received "Certificate of Appreciation Best Performer of the year " from ABB India, Operations. Made Traction Motors Procurement and Production Logistics Department In charge within Six Months of Joining in Siemens. Successfully carried out first dispatch for indigenously built Traction Motors along with Mechanical Auxiliary Drive Parts for the Train Rakes for ICF Integral Coach Factory with proper documentation and laid out procedures for the same for Siemens. Was the Project Leader for WEB EDI PROCESS EE Business Model and other sourcing models and successfully implemented at Siemens India, Kalwa location. Internal Quality Auditor for ISO : certified by DNV. Was involved in the "Brown Field Project" of Expansion of Production Capacity in ABB, Vadodara, HV Machines from Motors to Motors per month and then to and finally to motors per month with respect to selection of Manpower and Equipment and designing of Plant Layout. Involved in the "Green Field Project" of commissioning the "Taping Machine" and "Spiraform Coil Stretching Machine" and establishing productivity norms for ABB, HV Machines Plant at Vadodara Unit. First KV Motor&;s Stator Core Winding developed in ABB India was under my supervision along with ABB, Finland Colleagues. Developed Software Program for calculation of Insulation Quantities required which has resulted in accurate consumption of materials for ABB. Worked in the documentation process for achieving ISO : status for ABB,HV Machines Deptt. TRAININGS ATTENDED Received manufacturing specific training at ABB, Oy Finland. Undergone "SAP System for manufacturing" from IBM Professionals sponsored by ABB, India. Undergone "Balancing Programme of Rotating Machine" conducted by ABRO, India sponsored by ABB,India. Undergone "ISO : Awareness Programme conducted by DNV Professionals sponsored by ABB, India. Undergone "M and S" Training Programme from ABB, India. Undergone "Internal Auditior Course" from Siemens, India Undergone and successfully completed "VDA . Audit training programme" sponsored by Siemens, India. Undergone day course on "Financial Management Programme" conducted by ExProf of Jamnalal Bajaj Institute sponsored by Siemens, India Undergone "Siemens Project Management Programme" sponsored by Siemens, India.