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<pre>Array ( [var] => cut_url ) </pre> Resume for Gerald S. for Quality Assurance / Control / Engineering Services in Scottburgh, South Africa. Search More Resumes for Quality Assurance / Control on Resumark.com #L6H18FEHK
 

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Resume for Gerald S. for Quality Assurance / Control / Engineering Services in Scottburgh, South Africa




Occupation: Quality Assurance / Control Industry: Engineering Services
Country: South Africa City: Scottburgh
State: KwaZulu-Natal ZIP: 4180



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Gerald Gerhardus Stephanus S. QA/QC Coordinator ID No: Passport No: Cellphone: + email: Unit Figtree Mews, Galway Street Scottburgh, South Africa Resume UMMAR Y I am a CSWIP Level Senior Inspector CSWIP CERT No. /, Registered Senior Welding InspectorEngineering Technician, EngTech TechWeldI R/, NACE CIP Level NACE No. Coating Inspector, SAQCC South African Institute Of Welding registered Inspector of Pressurized Equipment SAQCC IPE No. and International Welding Inspector at Comprehensive level ZA/IWI. I have completed my NEC training and have extensive experience in the manufacturing, fabrication, modification and repairs of the following: · Columns, reactors, drums, tanks, filters, heat exchangers, gasifiers, boilers, waste heat boilers, wash coolers, lube oil coolers, deaerators, air cooled condensers and fin fan coolers. · Pipelines Pressure and non pressure piping pressurized systems. · Structural steel. · Painting, insulation, fireproofing, various coating systems including layer and concrete coating applications. · Steam and electric tracing. · Turbines, Generators and Pumps. I have worked in various sectors including Power Generation Medupi & Kusile New Power Station Projects, Petroleum, Petrochemical, Hydrocarbons Transnet Pipelines, SASOL ­ Various Plants & SASOL Octene Train Project, Nuclear PBMR Pellindaba Helium Test Facility and included involvement in all aspects including, civil works, environmental, safety, welding, coating, mechanical activities, blasting, river crossings, road crossings and railway crossings. I have a good understanding and Extensive experience in ASME, ANSI, NBIC, API, NACE, SSPC, BSEN, DIN, ISO and AWS codes and excellent knowledge of drawings, i.e. Isometrics piping diagrams, mechanical flow diagrams, alignment sheets and equipment drawings. I am fully competent and familiar with computer programs including, SAP, Aconex, Lotus Notes, Microsoft Word, Excel, Power point and Outlook EDUCATION · · · · · · · · · · · · GS S. SAIW Inspector of Pressurized Equipment No. . SAIW IIW International Welding Inspector ­ Comprehensive Level No. ZA/IWI ­ . SAIW SAQCC Welding Fabrication Inspectors Level ­ . SAIW SAQCC Welding Fabrication Inspectors Level ­ . SAIW ASME Codes of Manufacture Course. National Board ­ . SAIW SAQCC Coating Inspectors Level ­ . SANDE ASNTTCA Liquid Penetrant Inspection Level ­ . SANDE ASNTTCA Magnetic Particle Inspection Level ­ . SANDE ASNTTCA Radiographic Interpretation Level ­ . Alstom University Managing Dispersed Teams ­ . Alstom University Performance and Talent Management ­ . Blue Hills Training Centre SAATCA ISO : Lead Auditors Training ­ . Page S Gerald Gerhardus Stephanus S. QA/QC Coordinator ID No: Passport No: Cellphone: + email: Unit Figtree Mews, Galway Street Scottburgh, South Africa Resume · · · NACE CIP Level ­ NACE No. ­ . CSWIP Level ­ Senior Inspector CSWIP CERT No. / ­ . Registered Senior Welding Inspector ­ Engineering Technician, EngTech TechWeldI R/ ­ . New Engineering Contract Training NEC ­ . REGIS TR ATIO NS /AF F ILIATIO NS · · · · · SAIW Inspector of Pressurized Equipment No. ­ . SAIW IIW International Welding Inspector ­ Comprehensive Level No. ZA/IWI ­ . NACE CIP Level ­ NACE No. . CSWIP Level ­ Senior Inspector CSWIP CERT No. /. Registered Senior Welding Inspector ­ Engineering Technician, EngTech TechWeldI R/. S P E C IF IC TECHNICAL EXP E R TIS E Inspector of Pressurized Equipment and Pressurized Systems/Auditor/Expeditor: Managing and Overseeing Construction on New Fabrication, modifications, repairs and Statutory Inspections on: Including involvement from the design faze up to and including final certification and acceptance from an Inspection, civil and mechanical point of view. Columns, reactors, drums, tanks, filters, heat exchangers, gasifiers, waste heat boilers, wash coolers, lube oil coolers, deaerators, air cooled condensors and fin fan coolers. Pressure and nonpressure piping, pressurized systems. Civil works. Structural steel. Painting, insulation, fireproofing. Steam and electric tracing. Various materials including, carbon steel incl. Cold service, stainless steel incl. cold service and exotic materials. Turbines, Generators and Pumps. Pressure Vessel, Vessel and Tank Activities Includes: Ensuring Code, Specifications and Contract Requirements are met. Organization and chairing of manufacturing, progress and construction meetings. Managing new fabrications, modifications, repairs and statutory inspections on various pressure and non pressure equipment and systems including certification of these items. Reviewing, auditing and approval of suppliers, contractors and subcontractors. Reviewing, auditing and approval of subcontractor documents including monthly hours and invoicing. GS S. Page · Gerald Gerhardus Stephanus S. QA/QC Coordinator ID No: Passport No: Cellphone: + email: Unit Figtree Mews, Galway Street Scottburgh, South Africa Resume nvolvement in all aspects including, civil works, environmental, safety, welding, coating, mechanical activities, blasting, river crossings, road crossings and railway crossings. Give technical advice on the issue of early warnings, project manager instructions and in the reply of Deviation requests, information requests and compensation events. Review Welding Program: · Welding procedure specifications. · Procedure qualification records. · Welder performance qualifications. Review Design and Production documents: · Review drawings and calculations. Review Purchase orders: · Materials ordered. · Verify and review material and material Test reports. · Material physical and chemical check. · Trace element analysis. · PO requirements met. Check Material: · Check material markings as per specification or code. · Check material traceability to documentation. · Verify the use of correct material. · Check material issue and stowage. Production, Examination and Inspection Controls: · Joints checked at fit up and documented. · Material identification maintained. · Welder identification. · Tack weld preparation. Final Weld and Pressure Test: · Internal and external inspections. · Weld size and appearance. · Leak inspection under pressure. · Vertical test, static head. · Proper pressure and temperature. · Gauge calibration and Tracking. · NDE before pneumatic testing. Non Destructive Examination: · Personnel certification per code. · Procedure demonstrated and/or qualified. · NDE complete, acceptable and documented. GS S. Page I Gerald Gerhardus Stephanus S. QA/QC Coordinator ID No: Passport No: Cellphone: + email: Unit Figtree Mews, Galway Street Scottburgh, South Africa Resume ost Weld Heat Treatment: · Correct time and temperature. · Chart recorder calibration. · Traceability to vessel. Vessel Certification and Stamping: · Nameplate or stamping, verify correct information/data, location, letter size, correct symbols end special service markings. Data Report: · Openings described correctly. · Supports listed. · Correct joint efficiencies. · PWHT data correct. · Impact or exemption statements. · Design conditions correct. · Partial data reports listed. · Mandatory remarks entries. · Manufacturers name and address match certificate. · Expiration date correct. · Certification by the manufacturer. Other: · Overseeing and managing painting various paint systems for hot and cold surfaces, insulation including the following IW Insulation Heat Conservation, IH Insulation Hot, IS Insulation Safe, IEP Insulation for Exposure Protection, IAC Acoustical Insulation, STH and ETH Insulation for Steam and Electric Tracing and IC Insulation Cold Service, Fireproofing on Pressure and Non Pressure Vessels, Piping, Structures and Tanks and Ensuring · Overseeing and managing steam and electric tracing. · Civil activities. Piping Activities Includes: · · · · · · · · · GS S. Check material certificates to Drawings, Code and Specification. Civil works. Punch pipe lines, pre and post hydro. Witness hydro tests. Witness soap air testing of instrumentation lines. Punch various structures. Verification of material certificates to actual materials. Fitup inspections. Inspection of final welds. Page P Gerald Gerhardus Stephanus S. QA/QC Coordinator ID No: Passport No: Cellphone: + email: Unit Figtree Mews, Galway Street Scottburgh, South Africa Resume · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Inspection of flanges and flange faces. Inspection of bellows. Final inspections and release of equipment for site installation. Responsible for the fabrication and expediting of prefabricated piping spools. Material certification. Verification of material certificates to actual materials. Visual inspection. Review of NDE reports. Verification of percentage NDE. Review of data packages. Customer and vendor liaison. Expediting of vendors and fabricated components. Assessing fabrication progress and correctness of vendor progress reporting. Comparison of vendor bar charts to actual shop floor progress. Follow of Alignment Sheets ­ Ensuring Conformance. Punch pipe lines, pre and post hydro. Witness hydro tests. Witness soap air testing of instrumentation lines. Punch various structures. Verification of material certificates to actual materials. Fitup inspections. Inspection of final welds. Inspection of flanges and flange faces. Inspection of bellows. Final inspections and release of equipment for site installation. Responsible for the fabrication and expediting of prefabricated piping spools. Material certification. Verification of material certificates to actual materials. Visual inspection. Review of NDE reports. Verification of percentage NDE. Review of data packages. Customer and vendor liaison. Expediting of vendors and fabricated components. Assessing fabrication progress and correctness of vendor progress reporting. Comparison of vendor bar charts to actual shop floor progress. Follow of Alignment Sheets ­ Ensuring Conformance. GS S. Page · Gerald Gerhardus Stephanus S. QA/QC Coordinator ID No: Passport No: Cellphone: + email: Unit Figtree Mews, Galway Street Scottburgh, South Africa Resume oating Activities Includes: layer coated systems, Concrete Coating and Coating/Painting: · · · · · · · · · · Mill applied threelayer polyethylene PE and threelayer polypropylene, Fusion Bonded Epoxy, Adhesive and Polyethylene. Hot applied three layer polyolefin tape coating for field joints PIH, Fusion Bonded Epoxy, Polyethylene Adhesive and Polyethylene Tape. Liquid field joint Denso cold tape application. Epoxy Coating with PE Cold tape. Concrete Coating. AtmosphericMarine two component primer and recoatable epoxies and polysiloxane final coats. Atmospheric Inland two component recoatable epoxy zinc phosphate and two component polyurethane acrylic finishing coats. Immersion two component epoxy holding primers, two component epoxy polyamide or phenolic intermediate coats and two component epoxy polyamide or phenolic finishing coats. Atmospheric two component zinc filled inorganic weldable holding primer and two component epoxy barier/tie coat and two component polyurethane acrylic finishing coat. AtmosphericMarine/inland two component inorganic zinc primers, aliminium flake filled epoxy mastic intermediate coats and aliminium flake filled epoxy mastic finishing coats. Immersed glass flake reinforced epoxy/phenolic primer and finishing. Specific Activities: · · · · · · · · · · · · · · · GS S. Review and approve the specifications, procedures and work instructions for the Layer Coated and Concrete Coated systems. Review and approve Quality Control Plans. Review Inspectors Qualifications. Audits/Reviews calibration certificates of equipment. Verify/Review on all raw materials. Witness Pre Qualification Acceptance tests. Review and approval of applicators. Review storage of materials. Ensure clearance is received to proceed with coating after welding and NDT. Witness/Verify calibration of equipment. Carry out/Witness/Verify measurement of Dew Point and Relative Humidity. Witness preliminary cleaning of coating area. Witness/measure preheating of pipe eliminating moisture. Witness/Verify application of Cromate application. Witness/verify toe preparation of existing factory coating in the field. Page C Gerald Gerhardus Stephanus S. QA/QC Coordinator ID No: Passport No: Cellphone: + email: Unit Figtree Mews, Galway Street Scottburgh, South Africa Resume · · · · · · · · · · · · · · · · · · · · Witness blotter test and blasting activities. Witness/Measure/Verify blast profiles. Witness/Measure/Verify degree of cleanliness. Witness/Measure/Verify wet and dry film thicknesses. Witness/Measure/Verify holiday testing on various stages of the coating process. Witness/Measure/Verify factory polyethylenePE/polypropylene process, hot/cold tape and concrete applications. Witness cooling of hot applications. Witness/Measure/Verify final dry film thicknesses and holiday testing. Draft/Review reports. Witness destructive tests as required by code and specifications Test witnessed included: Cathodic disbondment tests. Peel adhesion testing. Elongation testing. Impact/Resistance to indentation testing. Flexibility Testing. Air entrapment. Degree of cure. Holiday testing. Witness/Verify storage of coated piping. Approval and Review of repair procedures and quality control plans. Witness/Verify/review repairs as per requirements. General Project Activities: · · · · · · · · · Draft, implement and manage Quality systems. Carry out internal audits. Carry out contractor, sub contractor and supplier audits. Draft procedures, specification and works instruction. Assist with supervisory activities mechanical and civil. Manage inspection team. Chair/attend pre manufacturing, quality and construction meetings. Assist on technical early warnings, project manager&;s instructions and compensation events as per NEC. Assist in the response to deviation requests, technical queries, request for information and concession requests. GS S. Page · Gerald Gerhardus Stephanus S. QA/QC Coordinator ID No: Passport No: Cellphone: + email: Unit Figtree Mews, Galway Street Scottburgh, South Africa Resume EXP E R IE NC E Present QA/QC Coordinator, Worley Parsons, South Africa. Transnet National Multi Purpose Pipeline Project: Construction of km " trunkline from Durban to Gauteng and km " inland network sections and the construction of pump stations and storage tanks. The NMPP project, the largest single project in Transnet&;s portfolio R bil, encompasses the replacement and expansion in capacity of the Durban to Johannesburg Pipeline which transports refined petroleum products. Responsibilities: · · · · · · · · · · · · · · · · · · · · · · · · Ensure CARs raised during audits are followed up and effectively closed out. Review site queries and identify any certification or inspection impacts. Ensure all relevant personnel are inducted and trained in quality related requirements Monitor and ensure adequacy of subcontractor quality systems. Input inspection estimates to Project Engineers. Provide estimate of third party witness. Attend Kick Off Meetings. Deputize for QA Manager. Review and endorse completed job cards and compile associated quality records. Review and endorse documentation package. Maintain and update weld/material history sheets and associated quality records. Resolve certification and material traceability queries. Close out job card status registers and update tracking system. Review and endorse MSR quality and certification requirements. Review and approve onshore fabrication contractors&; quality documentation packages. Coordinate offshore and onshore fabrication inspection and NDT requirements. Ensure approved ITPs are effectively implemented. Maintain inspection files and control the issue and distribution of Inspection Reports. Liaise with Project Engineers on offshore inspection requirements and onshore fabrication. Coordinate the issue, review, approval and closeout of NCRs. Maintain welder qualification / weld procedure registers and monitor weld repair rates. Approve and maintain registers for NDT technicians and procedures. Provide technical advice on welding, coating and NDT. Ensure inspection measuring and test equipment used offshore is controlled and calibrated. Page GS S. Gerald Gerhardus Stephanus S. QA/QC Coordinator ID No: Passport No: Cellphone: + email: Unit Figtree Mews, Galway Street Scottburgh, South Africa Resume · · · · · · · · · · · · · · · · · · · · · · · · · Quality Control ­ Responsible for working within the provisions and guidelines of the Quality Control system relevant to the BU, etc. Safety ­ Responsible for personal safety safe working practices for the BU, etc. Understand and follow OH&S procedures. Involvement in all aspects including, civil works, environmental, safety, welding, coating, mechanical activities, blasting, river crossings, road crossings and railway crossings. Liaise with the AIA Authorized Inspection Authority Oversee Contractor Construction activities. Review and approve specifications, procedures, Inspection and test plans, and method statements for Welding, Coating, Cathodic Protection, Fibre Optic Cable installation, Environmental, Hydro Testing and Civil Works. Review Contractor and Sub Contractor Welder, Inspection and NDT qualifications. Witness and review Welder qualifications. Witness, review and approve PQR&;s and WPS&;s. Witness, review and approve line pipe manufacturing, testing and coating. Witness and review of line pipe mechanical testing. Witness and review of lower and lay of pipe. Witness welding of pipe. This included verification of the contractor welding parameter checks, consumable control, preheat, fit up, final inspection and general QC activities. Witness and review NDT results. Witness and review coating activities and results. Witness and review destructive testing of factory and site coating. Witness, verify and review of Cathodic protection and Fibre optic cable installations. Witness and review backfill and reinstatement activities. Witness and review gauging and cleaning activities. Witness and review hydro testing activities. Witness and review final drying of line pipe. Witness and review welding of golden welds. Witness and review Direct Current Voltage Gradient testing and results DCVG. Witness and review pipe line welding and coating repairs. Review and final sign off of data books, including, but not limited to, the weld book, NDT results, mechanical results, hydro test certificat

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